16K REGISTER MEMORY MODULE GEK-90826 16K 16-bit words of Register Memory GENERAL DESCRIPTION The 16K Register Memory module may be used in the Model 600 and 6000 Central Processor Units (CPU) with Advanced functions. It provides 16,384 (16K), 16-bit words of battery-backed, Complimentary Metal-Oxide Semiconductor (CMOS) memory reserved for Registermemory data. The features and benefits of this module are summarized in Table 1. The module contains CMOS memory devices; memory control circuitry, a Lithium battery and Light-Emitting Diode (LED) indicators. The LEDs, marked PARITY and BATTERY , are visible through a markable lens on the faceplate. The PARITY LED turns off if there is a Register memory or Table memory (contained on the Internal Memory module) parity error; the BATTERY LED indicates the status of the on-board Lithium battery. The LEDs operate only when the module is installed in a properly powered CPU rack. Refer to Figure 1 for Register Memory module specifications. TABLE I. FEATURES AND BENEFITS r- FEATURES I BENEFITS I Battery-Backed CMOS memory. Retains Register memory after power-down or power failure. Two LED indicators: BATTERY PARITY Simplifies troubleshooting. Dimensions: Circuit Board: 8.15 x 11.0 (inches) 208 x 280 (mm) Faceplate: 12.46 x 1.175 (inches) 317 x 30 (mm) Power Requirements: 5 Vdc, 800 mA (Supplied by CPU power supply) Storage Temperature: 0 to 70 C Operating Temperature: 0 to 60 C Humidity: 5 % - 95% (non-condensing) FIGURE 1. SPECIFICATIONS TM Trademark of General Electric Company. REGISTER MEMORY BATTERY PARITY 6 16K Register Memory Module GEK-90826 BATTERY Light: O Steady On: Battery Normal Flashing: Battery Low: CPU continues running. No. 2 alarm is activated. To protect the memory contents, replace the battery before it fails. Steady Off: Battery Failed: CPU continues running, but will not restart if stopped. No. 2 alarm remains activated. Memory contents will be lost when power is switched off or lost. For battery replacement information consult the Series Six Installation and Maintenance Manual, GEK-25361. PARITY Light On: Table Memory and Register Memory parity is OK. Off: Table Memory and/or Register Memory parity error exists. An error message appears in the work area of the Program Development Terminal display. Lithium-Manganese Dioxide Battery Battery Jacks FIGURE 2. USER ITEMS 2 PC-S6-84-0160 I6K Register Memory Module GEK-90826 INSTALLATION The Register Memory module can be installed in a Model 600 or 6000 CPU. The card slot to the immediate left of the Internal Memory module is reserved for this module. Follow these steps: Relatively small amounts of excess charge can Remove top fasteners. board cover Connect 2-pin Lithium battery male jacks beneath battery. pinching white, plastic connector to either of Place top board cover over component side of circu board, making sure that white fasteners open and catch. it Use extraction/insertion tool furnished with CPU to insert (or remove) module into rack. Secure faceplate bottom. to rack using thumbscrews at top and Clear parity errors detected at initial power-up of the CPU. Refer to Chapter 2, Series Six Programming Manual (GEK-253621, for further details. cause very intense electrostatic fields in metaloxide- semiconductor (MOS) devices, damaging their gate structure. When the board covers have been removed, avoid handling this circuit board in a manner which might cause electrostatic charges. Failure to observe this CAUTION could result in the destruction of the CMOS-RAM devices in this module. With the board covers in place, it is unlikely that normal handling of this module would cause any damage. 1W A R N I N G 1 Do not place a short circuit between the contacts and the ends of the battery. Do not attempt to recharge the battery. Failure to observe either of these WARNINGS will cause the battery to explode, possibly resulting in personal injury. 16K Register Memory Module GEK-90826 ORDERING INFORMATION Circuit Board and Faceplate IC60OCB511 A Faceplate IC600FP511 A CATALOG NUMBER REVISION SUFFIX The equipment listed above having the catalog numbers shown and the same equipment having a higher alpha suffix is designed for listing by UL for use as auxiliary control devices. The equipment is a direct replacement for equipment having the same catalog number but a lower alpha suffix. The UL symbol on the nameplate means the product is listed by Underwriters Laboratories Inc. ( U L Standard No. 508, Industrial Control Equipment, subsection Electronic Power Conversion Equipment.) For further information, contact your local GE Fanuc sales office. GE Fanuc Automation North America, Inc., Charlottesville, Virginia OCTOBER, 1985 GFK-0015C December, 1989 Carrierband Network Interface IC650ESS003 IC650ESS001 Direct PLC attachment to MAP Carrierband network. Works with Series Six Plus PLC. Three concurrent data transfer services: MAP, DATAGRAM, and GLOBAL DATA Software (sold separately) is easily loaded or upgraded via RAM load. Software is retained through power outages up to 72 hours. Comprehensive station management and diagnostic tools LOCAL - GSM (OR LMC) CARRIERBAND SERIES SIX PLUS PLC I SERIES SIX PLUS PLC NETWORK a41 993 LAN INTERFACE MODULE I NETGWSoMRK I SERIES SIX PLUS PLC l- ------ -J Figure 1. LAN Interface Module Connects the Series Six Plus PLC to a Carrierband Network The LAN Interface module for the Series Six MAP has been an evolving standard. Series Six LAN programmable controller is a member of the family of Interface modules support the MAP specification ver- GEnet Factory LAN communication products. These sions 3.0 and 2.2. The version of MAP protocol is products provide a range of options for interconnect- simply loaded into Random Access Memory (RAM) ing automation controllers and for integrating them on the appropriate LAN Interface module. This into multi-vendor networks. allows upgrade to a new revision of software without The Series Six LAN Interface module fulfills its role in the family by providing a direct connection for a Series Six Plus programmable controller to a carrierband network. modification to the hardware. The GEnet Factory LAN architecture is based on standards set forth in the Manufacturing Automation Protocol (MAP) specification. 2 Carrierband Network Interface Features of the LAN Interface Module The features of the GEnet Factory LAN Interface module are described briefly here. For a more complete description see the appropriate GEnet Series Six PLC Network Interface User s Manual. Other related publications are listed on page 7. Direct LAN Attachment to the Carrierband Network The LAN Interface module consists of two boards (controller board and modem board) which plug directly into the Series Six Plus CPU rack. Figure 1 illustrates the LAN Interface module as part of the network. The LAN Interface module connects directly to the Carrierband Network through the 5 Mbps modem board. Intermediate devices such as bridges or gateways are not required, The direct connection provides the high performance required for real-time control applications. The communications software is down-loaded to the LAN Interface and stored in Random Access Memory (RAM). This makes it easy to reconfigure or upgrade the communications software simply by downloading it again. An on-board capacitor provides 72-hour memory retention which will prevent loss of the communication software due to most power loss situations. Carrierband Networks: Networks of up to 72 stations or up to 2000 feet cable span can be constructed using simple do-it-yourself carrierband technology. The 75 ohm coaxial cable plant contains no active (powered) components. Received signal strength limits network size and depends on the number of intervening stations and the cable distance over which the signal must travel. For carrierband cable design, refer to GFK-0014, Carrierband Cable Plant Design and Installation Manual for step-by-step instructions. GEnet carrierband complies with the IEEE 802.4 Phase Coherent standard, operating at 5 Mbps. Communication Services There are three different communication protocols for transferring data on the network: MAP, Datagram, and Global Data. The LAN Interface software for these protocols is offered as two separate software GFK-0015C packages, one for MAP 3.0, and the other for MAP 2.2. Regardless of which MAP version you choose; MAP, Datagram, and Global Data operate simultaneously on the network and within each station. MAP Protocol (7-layer) MAP protocol is defined by the Manufacturing Automation Protocol (MAP) specification. MAP is an approved standard. MAP-compatible products are available from a variety of manufacturers, and their interoperability has been established. The primary service offered by the MAP protocol is reliable message transfer between two interconnected stations. MAP protocol provides automatic error recovery for most kinds of errors. MAP is ideal for transferring large amounts of data between two specific stations, such as PLC program downloads. A feature of MAP is that the two communicating stations need not be on the same LAN, so long as the different LANs are connected by an appropriate intermediate station. MAP commands are directed from an initiating station to a single specific responding station. Each message exchange is explicitly initiated. Datagram Protocol (3-layer, miniMAP, EPA) GEnet Datagram protocol is a subset of the MAP/EPA standard specified in MAP Version 3.0. MAP/EPA represents an optional enhancement of the basic MAP standard, toward improved real-time performance for direct control applications. These applications, in contrast to MAP applications, send short messages but demand very quick response. GEnet Datagram protocol provides basic read and write data transfers between two stations on the same LAN. Like MAP, automatic error recovery is provided. GEnet Datagram commands are directed from an initiating station to a single specific responding station. Each message exchange is explicitly initiated. Global Data Protocol GEnet Global Data protocol is a proprietary innovation of GE Fanuc - NA. Carrierband Network Interface 3 Global Data provides periodic data transfers from a source station to unspecified receiving station(s). Receiving stations elect to receive specific data according to symbolic variable-names, but from unspecified source station(s). The receiving ladder logic program is notified only if the data is not updated in a timely fashion. GEnet Global Data provides highIy efficient transfer of periodic data to one or many stations on the same LAN. Symbolic data references permit independent programming of the stations. A single command initiates the transfer, which then proceeds periodically without further attention by the ladder logic program unless an exception condition occurs. Station Management and Diagnostics Tools The station management and diagnostic tools featured are: GEnet System Manager (GSM) (called Local Management Console or LMC with the MAP 2.2 software) The Local Station Manager (LSM) GEnet System Manager (GSM) GEnet System Manager (GSM) is a software package which runs on an IBM PC or IBM-compatible (e.g., Workmaster) computer. GSM is used to perform the following functions: Create and store configuration files to be downloaded as the communication software to a Series Six PLC LAN Interface. A terminal mode of operation provides access to the local Station Manager of Series Six LAN Interfaces. GSM Software Versions The GEnet System Manager (GSM) comes in two versions: Local and Network. Local GSM comes as part of the MAP software and allows connection from the computer COMMl port to the 9-pin port on the Series Six LAN Interface. Network GSM is an optional software package (purchased separately) which allows GSM to work over the network. The appropriate MAP Interface card is required for the personal computer on which GSM is to be installed. A download server is included with network GSM to load configuration files to Series Six LAN Interfaces over the network. Local Station Manager The Local Station Manager (LSM) is a part of the basic Series Six LAN Interface communication software. The LSM executes as a background activity on the LAN Interface module to provide online supervisory access to it. The LSM can be accessed in three ways: Via the 9-pin serial port to a locally connected user-provided terminal. Via the network from GEnet System Manager. Limited access is also provided directly to the ladder logic program of the associated Series Six PLC. The LSM provides all the following services via the local serial port or over the network to GSM. A subset is available directly to the ladder logic program. An interactive set of commands for interrogating and controlling the LAN Interface module. An online help facility. Unrestricted access to observe internal statistics, an error log, and configuration parameters. Password security for commands that change the LAN Interface states or configuration. Installation The Carrierband LAN Interface Module consists of two boards that plug into two adjacent card-slots in the Series Six Plus PLC. The digital controller board The modem board A separate ribbon cable connects the two boards together. Each board is also shipped with a faceplate. 4 Carrierband Network Interface BOARD OK LED RESET BUTTON DIP SWTTCHES MAC ADDRESS RIBBON CABLE CONNECTOR 3PL CONNECTOR Figure 2. Controller Board Digital Controller Board The digital controller (see Figure 2) connects the LAN Interface to the backplane of the Series Six PLC, allowing data to flow to and from the PLC. It contains RAM storage for LAN communication software which is downloaded to the board using GEnet System Manager (GSM) software. The controller board has the following user-accessible elements: 1. BOARD OK LED This LED is ON if the LAN Interface hardware has passed diagnostics and is operating properly. It is OFF if either the board fails diagnostics or if a hardware problem occurs on an operating board. 2. ONLINE LED The ONLINE LED is ON when the LAN Interface module is periodically receiving the right to transmit on the network, It is BLINKING when the module is transferring data to or from the network. It is OFF when no other stations are connected and communicating, when the network is not communicating due to a disruption of the cable, or when the local station has malfunctioned. 3. 4. STATUS DISPLAY The Status Display is a seven-segment display used to show a diagnostic code during the power-up diagnostics. It is also used to show the status of the station after it is operating. See GEnet Series Six PLC Network Interface User s Manual, for the meaning of codes which may be displayed. RESTART BUTTON Pressing the Restart button forces a reset of the LAN Interface module. This causes the power-up diagnostics to be run and the software on the module to be reset. Any data being transferred by the LAN Interface module at the time of the restart will be lost. The button is used to force a restart of the LAN Interface module after changes have been made to the maintenance switches. The Restart button is inaccessible when the module faceplate is installed. Depending on the ladder logic program in the Series Six PLC, depressing the Reset button when the Series Six RUN/STOP keyswitch is in RUN may result in failure of the LAN Interface backplane diagnostic, 5. OPTION SWITCHES On the exposed edge of the digital controller board is a set of 8 DIP switches which are used to enable various maintenance options. For a complete description of these switches, refer to GEnet Series Six PLC Network Interface User s Manual, Appendix C. Normally, all these switches should be positioned to the right (OPEN). The option switches are inaccessible when the Digital Controller faceplate is installed. 6. SERIAL PORT GFK-0015C NOTE The GSM terminal is connected to this 9-pin port and communication software may be loaded to the module through this port. For pinouts of this port, refer to Table 2. Carrierband Modem Board The modem board (see Figure 3) connects to the digital controller board through the ribbon cable, but does not connect directly to the Series Six PLC s backplane; the modem board s backplane connection provides mechanical support only. The LAN Interface module is connected to the network through the coaxial LAN connector on the modem board. Carrierband Network Interface 5 GFK-001% 1 1 Figure 3. Modem Board The modem board has the following user accessible elements: 1. GROUND PLATE Grounds modem and coaxial cable shield to the chassis of the Series Six PLC rack. I WARNING I The ground plate must be securely fastened to the chassis of the Series Six PLC rack using the screw provided, Failure to do so may cause personal injury or improper operation of the equipment. 2. LAN CONNECTOR The connector for attaching the drop cable of the LAN cable plant. InstalIing and Powering-Up the LAN Interface Module 1.. The Series Six PLC power must be OFF before beginning the module installation. 2. Set the Series Six PLC s backplane DIP-switches for the COM I/O slot (slot 6) all to the OPEN position. 3. Examine JP10 on controller board (see Figure 2.) and insure that the jumper connects pins 1 and 2. 4. Attach the keyed end of the ribbon cable to connector 3PL on the controller board. Be sure to orient the connector so that the cable is routed toward the front of the board. 5. Locate the COM CON slot (slot 5) of the PLC rack. Carefully remove the COM CON label and remaining adhesive from the PLC rack. This will expose the screw hole that will receive the safety screw from the Modem board ground plate. CONNECTOR The LAN connector and LAN Interface module may be damaged if other than recommended cable plant components are used. See GFK-0014, Carrierband Cable Plant Design and Installation Manual for recommended components. Such damage is not covered by the LAN Interface module equipment warranty. Figure 4. Series Six Plus Rack Layout 6. Slide the Controller board into the CPU rack COM I/O slot (slot 6) of the Series Six Plus. Be sure to dress the ribbon cable out the front of the rack. 6 Carrierband Network Interface 7. Slide the Modem board into the COM CON slot (slot 5) of the CPU rack. 8. Connect the loose end of the ribbon cabIe to connector P2 on the modem board. See Figure 4. 9. Back out the screw in the Modem board ground plate part way, and seat both boards using the extraction/insertion tool. 10. Tighten the ground plate screw, securing the ground plate to the chassis of the rack. 11. Make sure all option switches on the edge of the controller board are positioned to the right (OPEN). 12. If available, connect the drop cable from the cable plant to the LAN Interface connector of the Modem board, first threading it through the hole in the unattached faceplate. Tighten to a snug fit using a small wrench. ri Ezj The LAN connector and LAN Interface module may be damaged if other than recommended cable plant components are used. See GFK-0014, Carrier-band Cable Plant Design and Installation Manual for recommended components. Correct Results of Installation Procedure GFK-0015C 13. Set the Series Six RUN/STOP keyswitch to STOP. This will prevent the local application program (if any) from initiating any command that may affect the operation of the module. 14. Power up the PLC rack. The Controller board executes self diagnostics and its progress is shown by a sequence of characters which appear on the 7-segment Status display. After diagnostics are complete, the status of the LEDs and display should be as shown in Table 1 below. Refer to GEnet Series Six PLC Network Interface User s Manual, Appendix E, for details. NOTE The first time the Controller board is powered after several days without power, the self diagnostics may not commence for a period of up to one minute. This is normal. This is the time required to recharge the capacitor used for memory retention. 15. Attach the faceplate(s) to both the Controller and Modem. After performing steps 1 - 15 above, the status of the LEDs and Status Display should be as shown in Table 1.