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  • Manufacturer: GE Fanuc
  • Description: 24Vdc I/O Rack Power Supply
  • Weight: 3 lbs :: ≈ 2 kgs
  • Warranty: 2 Years
  • Product Revisions Available:
  • Other Available Revisions of the IC600PM542 : A, B, C, D, E, F, G, H, I, J, K, L, M, N, O, P, Q, R, S, T, U, V, W, X, Y, Z,

Product Manual Excerpt

24V dc INPUT HIGH CAPACITY I/0 RACK POWER SUPPLY Source Voltage : 20 TO 32 V dc Output Vol tage: +5, +12, -12 Vdc GENERAL DESCRIPTION The 24 V dc I/O Power Supply, which provides power for Series Six I/O modules, directly replaces a 115 V ac input high capacity I/O Power Supply should a change in source voltage become necessary or desirable. This power supply is a High Capacity model and does not substitute for a Standard I/O Power Supply. The 24 V dc Input High Capacity I/O power supply features and benefits are summarized in Table 1. This supply provides regulated +5V, +12V and -12 V dc to the I/O rack backplane. The High Capacity power supply provides power for high current I/O module configurations and remote (with modem) I/O applications. The 24 V dc High Capacity I/O power supply operates with input voltages ranging from 20 to 32 V dc. The input power is applied to a terminal block on the front panel, then routed through a switch and fuse to a switching power supply. For a given load the input power drain is essentially constant. The power supply is protected against polarity reversal of the dc input. On the front pane! of the I/O rack power supply is an ON/OFF switch labeled, LOGIC POWER; visible through a lens is a Light-Emitting Diode (LED) that lights when the LOGIC POWER switch is in the ON posit ion; and underneath a black plastic cover is a source voltage terminal block. The I/O rack power supply also generates a power-fail signal (PSOK) which is used for system initialization and error indications- Refer to Table 2 (next page) for the High Capacity l/O rack power supply specifications. Table 1 FEATURES AND BENEFITS FEATURES BENEFITS Input voltage can be 20 to 32 V dc Can be used with dc power sources POWER indicator on front panel. Simplified troubleshooting. Power-fail signal supplied to I/O rack to generate system failure indications. Wide variety of output power combinations. Useful in a variety of applications more properly satisfy I/O rack power requirements. TM Trademark of General Electric Company. GEK-90762 24 V dc Input High Capacity I/O Rack Power Supply 1-2 Table 2 SPECIFICATIONS Dimensions: 12.46 x 9.00 x 2.75(inches) Allowable Power Interruption: 317 x 229 x 70 (mm) 10 ms minimum at 20 V dc Input: 20 to 32 V dc Operating Temperature: 0 to 60 C 180 W (MAX) Storage Temperature: -20 to +80 C 1 Output: +5 Vdc, 16.5 A(max) Total power +12 Vdc, 1.5 A(max) is limited Humidity: 5%-95% (non-condensing) -12 Vdc, 1.0 A(max) to 90 watts 275 Units of Load (see Table 3) Noise Immunity: Meets requirements of NEMA ICS 2-230 and ANSI C37.90A. TPK.A.41587 POWER 110 HI CAPACITY SUPPLY 24 V DC LOGIC PWR ON OFF POWER 0 0 STUD-A 7POS 0 NEG G Figure 1 USER ITEMS (Part 1 of 2) GEK-90762 24 V dc Input High Capacity I/O Rack Power Supply 1-3 1. 2. 3. 4. 5. 6. 7. Main-Circuit-Board Terminal Strip Ground Terminal Auxiliary-Circuit-Board Connector Front-Panel Connector Block Power Switch Fuse POWER Light On: The voltage levels of all three DC outputs (+12V, -12V, +5V) are within tolerance. Off: At least one of these voltage levels is too low. Figure 1 USER ITEMS (Part 2 of 2) INSTALLATION Verify that the 24 V dc High Capacity I/O power supply to be installed can accomodate the estimated load. Total the current units as indicated in Table 3, per the I/O modules to be used. 1. Stop the system by switching the top key on the CPU to STOP. 2. Switch off all units in the system, including the user s power supplies. Input power requirements are a function of 3. Remove all power from the system, load. Typical efficiency at full load is preferably at the source (i.e. throw approximately twice the estimated toad the main circuit breaker for the power as determined from Table 3. system). Verify that the dc input lines are of the correct polarity before applying power. An inadvertant reversal of input polarity will cause the supply to draw excessive currents and may blow an internal 8A slo-blow fuse. This fuse must then be replaced and the input polarity reversed before proper operation can be attained. 4. Locate the I/O rack power supply to be changed. The power supply is in the far right side of the I/O rack. 5. Remove the plastic cover on the lower port ion of the power supply and, using a voltmeter, make sure there is no input power present. These steps define the procedures to be followed when a power supply is to be replaced on a Series Six I/O rack. The tools needed are a regular screwdriver, and a 5/16 wrench or nut driver. 6. Take note of the location and color of the input wires and then remove them. GEK-90762 24 V dc Input High Capacity I/O Rack Power Supply l - 4 7. At the top and bottom of the power 11. supply 9 there are quarter turn thumbscrews. To loosen, turn the thumbscrews approximately l/4 turn counterclockwise. 8. Grasp the thumbscrews and gently pull outward. Be careful not to damage the internal wiring while pulling the supply out. Pull the power 12. supply completely out. 9. Locate the wires that extend from the back of the I/O rack to the terminal on the power supply. These wires should be labeled or stamped with 13. their location; the circuit boards have wire locations stamped on them also. (Refer to Figure 3.) Remove these wires. These is also a plastic wire clamp holding these wires in place. Detach this from the frame if there is 14. not a similar item on the replacement power supply, or cut the clamp if there is one on the new supply. IO. Remove the Molex connector that is on the narrow board in the front part 15. of the power supply. The power supply should now be completely detached from the I/O rack. Take the replacement power supply and attach the wires as shown in Figure 3. Be sure to connect the molex connector (PI) to the power supply * Attach the wire clamp on the uppper stud of the power supply frame, or if there is a clamp already there, wrap the wires in it. Slide the power supply into the rack, being careful not to damage the wires. When the power supply is all the way in, turn the thumbscrews clockwise until they lock in. Remove the plastic cover on the lower portion of the power supply and attach the Input wires as they were on the original supply (Refer to Step 6). Replace the plastic cover. Restore system power. Turn on the I/O rack. Check to see if the POWER light is on. If it is , turn on the rest of the system and resume normal operation. If the POWER light does not come on, the power supply is bad or there are other problems within the I/O rack. When this occurs, you can call your local authorized General Electric Programmable Control Distributor or your local General Electric Sales office for assistance. GEK-90762 24 V dc Input High Capacity I/O Rack Power Supply 1-5 Table 3 SUMMARY OF UNITS OF LOAD FOR I/O MODULES Catalog Number IC600 Module Description Units of Load (1) Applicable +5 V +12 V -12V GEK Number BF800 I/O Receiver 9 - - 83512 BF801 Remote I/O Receiver 42 10 10 (2) 83537 BF802 24 to 48 V dc Input 2 - - 83513 BF804 115 V ac/dc Input 2 - - 83513 BF805 230 V ac/dc Inpt 2 - - 83513 BF806 12 V ac/dc Input 2 - - 83513 BF808 Interrupt Input 3 - - 83524 BF810 115 V ac/dc Isolated Input 2 - - 83521 BF813 Type J Thermocouple Input 29 - - 84867 BF814 Type K+ Thermocouple Input 29 - - 84867 BF815 Type S Thermocouple Input 29 - - 84867 BF816 Type T Thermocouple Input 29 - - 84867 BF817 Type B Thermocouple Input 29 - - 84867 BF818 Type E Thermocouple Input 29 - - 84867 BF819 Type R Thermocouple Input 29 - - 84867 BF827 High Speed Counter 19 - - 83545 BF830 Advanced I/O Receiver 12 - - 90771 BF831 High Density Input 4 - - 83546 BF841 0 to +10 V dc Analog Input 29 - - 83525 BF842 t10 V dc Analog Input 29 - - 83525 BF843 4 to 20 mA Analog Input 29 - - 83525 BF900 I/O Transmitter 34 - - 83515 BF901 Remote I/O Driver 38 10 10 (2) 83537 BF902 24 V dc Sink Output 7 - - 83521 BF903 48 V dc Sink Output 7 - - 83521 BF904 115 V ac Output 9 - - 83514 BF905 230 V ac Output 9 - - 83514 BF906 12 V dc Sink Output 7 - - 83521 BF907 12 V dc Source Output 7 - - 83521 BF908 24 V dc Source Output 7 - - 83521 BF909 48 V dc Source Output 7 - - 83521 BF910 115 V ac Isolated Output 8 - - 83541 BF912 230 V ac Isolated Output 8 - - 83541 BF914 Reed Relay Output 13 - - 83540 BF915 Axis Positioning, Type 1 23 7 3 83543 BF917 Axis Positioning, Type 2 21 11 6 90800 BF921 5 V TTL Output 3 - - 84857 BF923 10 to 50 V dc Sink Output 3 - - 84859 BF924 120V dc Output 5 - - 90756 BF929 10 to 50 V dc Source Output 3 - - 84858 BF930 115 V ac protected Output 8 - - 90757 BF941 0 to +10 V dc Analog Output 29 - - 83526 BF942 t10 V dc Analog Output 29 - - 83526 BF943 4 to 20 mA Analog Output 29 - - 83526 BF944 ASCII Basic Module (12K) 20 12 - 90758 BF945 ASCII Basic Module (20K) 20 12 - 90758 BF946 Loop Management Module 20 12 - 90802 BF947 I/O Link Local 20 12 - 90825 660CBB900/01 Genius Bus Controllers 20 2 - 90486 (1). For +5 V dc, 1 unit of load equals 60 mA (300 mw of power). For +12 and -12 V dc, 1 unit of load equals 25 mA (300 mw of power). - -.4 -in X/ of I nari if RR-712 mnrip is not used. (PSTB-9 OR 5V/9) (PSTB-7 OR OV/8) (PSTB-5 OR -12V/5) (PSTB-4 OR +12V/4) G DC INPUT 20 TO 32 V DC Figure 2 HIGH CAPACITY I/O POWER SUPPLY FRONT PANEL TERMINAL BLOCK TPK.A.41589 WIRES FROM THE BACK PLANE WILL BE MARKED Figure 3 HIGH CAPACITY I/O POWER SUPPLY EXTERNAL WIRING NOTE This High Capacity I/O power supply (10600PM542) is designed for use in the I/O rack IC600YR511. It may be substituted directly into standard rack IC600YR501 without any wiring changes to the standard rack. To use this power supply with High Capacity I/O racks IC600YR510 and IC600YR512 an I/O power supply cable adapter kit must be used and the kit installation is described in GEK-90751. GEK-90762 24 V dc Input High Capacity I/O Rack Power Supply 1-7 ORDERING INFORMATION 24 Vdc Input High Capacity I/O Rack Power Supply I C6OOPM542 This symbol on the nameplate means the product is listed by Underwriters Laboratories Inc. (UL Standard No. 508, Industrial Control Equipment, subsection Electronic Power Conversion Equipment.) For further information, contact your local GE Fanuc sales office. GE FANUC AUTOMATION NORTH AMERICA, INC., CHARLOTTESVILLE, VIRGINIA November 1986

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